High Hardness Tungsten Carbide Inserts For Non Grinding Turning
Tools
Tungsten Carbide Inserts Introduction:
High-hardness carbide inserts, suitable for Aluminum, copper, Titan
alloy, casting and wood.
Both turning and milling inserts.
Shining sharp, no buildups.
Good heat resistance, and wear resistance.
Suitable for cutting at higher temperatures.
Chemical stability, impact resistance.
10 pieces per box, clear packaging mark.
Forming turning tool is a special tool for processing the forming
surface of revolving body. Its edge shape is designed according to
the workpiece profile and can be used to process the forming
surface of internal and external revolving body on various lathes.
When parts are machined with formed turning tools, the surface of
parts can be formed at one time. It is easy to operate and has high
productivity. After processing, it can reach tolerance grade
IT8~IT10, roughness is 10~5 micron, and it can ensure high
interchangeability. However, the manufacture of forming turning
tools is complex, the cost is high, and the working length of the
blade is wide, so it is easy to cause vibration. Forming turning
tools are mainly used to process large batches of medium and small
size parts with formed surface.
Classification by use
(1) Turning tools can be divided according to their use.
(a) 90 degree turning tool (partial knife);
(b) 45 degree turning tool (elbow turning tool);
(c) Cutting knife;
(d) Boring cutters;
(e) Formed turning tools;
(f) Thread turning tools;
(g) Carbide non-grinding turning tools
(2) Basic uses of various turning tools
(a) 90 degree turning tool: used for turning the workpiece's outer
circle, step and end face.
(b) 45 degree turning tool: used for turning the workpiece's outer
circle, end face and chamfer.
(c) Cutting knife: used to cut the grooves cut out on the workpiece
or workpiece.
(d) Boring cutter: used for turning the inner hole of the
workpiece.
(e) Forming turning tools: used for turning fillets, grooves or
workpieces with special shapes at the step.
(f) Thread turning tool: used for turning threads.
Chip breaker System
NO | Chip Breaker | Introduction | Competitor (Chip Breaker) |
1 | PM | Double sided chip breaker for medium machining. Wide range of
application in steel and cast iron. | (PM) |
2 | DF | Double sided chip breaker with good chip control. Suitable for
finishing and medium machining of steel and cast iron. | (-PF), SECO(-MF1) |
3 | DM | Double sided chip breaker for medium machining. Wide range of
application due to excellent balance of sharpness and cutting edge
stability. | (PM), SECO(MF2), KYOCERA(HQ) |
4 | DR | Double sided chip breaker with positive rake angle and stable
cutting edge for light to medium roughing of steel and cast iron. | (PR,QR) |
5 | EF | Double sided chip breaker with good chip control. Suitable for
finishing and medium machining of steel and cast iron. | KYOCERA(-CF) |
6 | EM | Double sided chip breaker with sharp cutting edge and large rake
angle. Process reliable medium machining of stainless steel. | TUNGALOY(TM) |
7 | ER | Double sided chip breaker with large rake angle for low cutting
forces. Suitable for roughing of stainless steel. | (MR,QR) |
8 | LH | Single sided chipbreaker for machining of cast aluminium alloys.
Sharp cutting edge with positive rake angle. G-tolerance for high
repeatability. | KORLOY(AR) |
9 | LC | Single sided chip breaker with excellent cutting edge design. Sharp
cutting edge with positive rake angle. G-tolerance for | KORLOY(AK) |
10 | HF | Single sided chip breaker with good chip control. Suitable for
finishing to medium machining of steel and cast iron. | MITSUBISHI (FJ,FV), KYOCERA(CF) |
11 | HM | Single sided chip breaker for medium machining. Wide range of
application due to excellent balance of sharpness and cutting edge
stability. | MITSUBISHI (FJ,FV), KYOCERA(CF) |
12 | HR | Single sided chip breaker with positive rake angle and stable
cutting edge for light to medium roughing of steel and cast iron. | (MR,QR,PR) |
13 | TC | Double sided chip breaker with surrounding cutting edge. Process
reliable machining due to highest cutting edge stability. | MITSUBISHI (GH) |
| ... | ... | DON'T HESITATE TO CONTACT US TO GET MORE DETAILS! | ... |
| No. | Grade | Grade description | Grade(Competitors) |
| 1 | YBC152 | CVD coated P10–P20 carbide grade for finishing to medium operation
of steel and casting steel. Outstanding performance under higher
cutting speed and temperature with excellent wear resistance. | GC4315(), E6020(MITSUBISHI), T9125(TUNGALOY) |
| 2 | YB6315 | CVD coating grade combining nano dioxygen gradient transition
techniques and crystal nucleus pre-insertion techniques. | GC4315(), T9115(TUNGALOY) |
| 3 | YBC252 | CVD coated P20–P35 carbide grade for medium operation to roughing
of steel and casting steel. Optimal performance of wear resistance
and toughness for a wide application field. | GC4325(),E6020(MITSUBISHI),T9125(TUNGALOY) |
| 4 | YBD102 | CVD coated K05–K20 carbide substrate. Optimized for medium
operation of cast iron, special nodular cast iron and hard steel at
high cutting speed. | UC5115(MITSUBISHI) |
| 5 | YBD152 | CVD coated K10–K25 carbide substrate. Optimized for medium to
roughing operation of cast iron. Good wear resistance and toughness
at higher cutting speed. | UC5115(MITSUBISHI) |
| 6 | YBD152C | Thick Al2O3 CVD coated K05–K25 carbide substrate. Optimized for
medium to roughing operation of cast iron.Higher wear resistance
and toughness at higher cutting speed in combination with TC chip
breaker. | UC5115(MITSUBISHI) |
| 7 | YB7315 | CVD coated K10–K25 carbide substrate. Optimized for medium to
roughing operation of cast iron. Improved wear resistance and
toughness at high cutting speed. | UC5115(MITSUBISHI), WAK20() |
| 8 | YBM153 | CVD coated M10–M25 carbide grade for fnishing to medium application
in stainless steel. High wear resistance and capability against
plasctic deformation at higher cutting speed. | |
| 9 | YBM253 | CVD coated M15–M35 carbide grade for medium to roughing operation
in stainless steel with wide application field. High wear
resistance and capability against plasctic deformation at higher
cutting speed. | |
| 10 | YBG202 | PVD coated M10–M25/P10–P30 carbide substrate for finishing to
medium application of stainless steel and steel (milling). Good
wear resistance in a wide application field. | |
| 11 | YBG205 | PVD multilayer coated M20–M40/S15–S25/P10–P30 carbide substrate for
finishing to medium application of stainless steel, super alloy and
steel (milling). Good wear resistance and thermal stability in a
wide application field. | VP15TF(MITSUBISHI) |
| 12 | YB9320 | PVD multilayer coated M10–M25/P10–P30 carbide substrate for
finishing to medium application of stainless steel, super alloy and
steel (grooving/milling).Optimized coating stability for higher
wear resistance and thermal stability in a wide application field. | |
| 13 | YNT251 | Uncoated P10–P25 cermet grade for fine finishing to medium
operation of steel and stainless steel. Good wear resistance and
toughness. Suitable also in light interrupted cut. | |
| ... | ... | DON'T HESITATE TO CONTACT US TO GET MORE DETAILS! | ... |
Full Specification
| CCMT | SCMW | SECN | TEEN | VNMA | ODEW | DHD |
| CCMW | SCGW | SEGN | TECN | VBMW | XEEN | MP |
| CNMA | SNMA | SNGA | TEEW | VCMW | EDR | G25 |
| CCGW | SNGN | TPGH | TECW | VNMG | SDR | ADEW |
| CNMN | SNMN | TCGW | RNMN | VNMP | DED | TEEW |
| CPMN | SPMN | TPGN | RNGN | VPGA | DGD | SDEN |
| DCGW | SPGN | TNMA | REEN | VPGR | DFD | SEEN |
| DNMA | SPCN | TEHW | RCMN | WNMA | ... ..
|
DR double-sided groove description: Class P and K material light load rough processing recommended
groove M double-sided chip breaking groove, light load rough
processing preferred groove, metal removal rate and edge economy
can be both.
| TYPE | S | Φd | r |
| WNMG060408-DR | 4.76 | 3.81 | 0.8 |
| WNMG060412-DR | 4.76 | 3.81 | 1.2 |
| WNMG080408-DR | 4.76 | 5.16 | 0.8 |
| WNMG080412-DR | 4.76 | 5.16 | 1.2 |
| WNMG080416-DR | 4.76 | 5.16 | 1.6 |
PM groove description: Class P material semi-finishing recommended groove M double-sided
chip breaking groove, edge strength is higher than DM, suitable for
semi-finishing under unstable working conditions, can also be used
for cast iron processing, to obtain lower cutting force.
| TYPE | S | Φd | r |
| WNMG060408-PM | 4.76 | 3.81 | 0.8 |
| WNMG060412-PM | 4.76 | 3.81 | 1.2 |
| WNMG080404-PM | 4.76 | 5.16 | 0.4 |
| WNMG080408-PM | 4.76 | 5.16 | 0.8 |
| WNMG080412-PM | 4.76 | 5.16 | 1.2 |
| WNMG080416-PM | 4.76 | 5.16 | 1.6 |
| WNMG080608-PM | 6.35 | 5.16 | 0.8 |
TC groove description: Class P material semi-finishing recommended groove M double-sided
chip breaking groove, edge strength is higher than DM, suitable for
semi-finishing under unstable working conditions, can also be used
for cast iron processing, to obtain lower cutting force.
| TYPE | L | ΦI.C | S | Φd | r |
| WNMG080404-TC | 8.7 | 12.7 | 4.76 | 5.16 | 0.4 |
| WNMG080408-TC | 8.7 | 12.7 | 4.76 | 5.16 | 0.8 |
| WNMG080412-TC | 8.7 | 12.7 | 4.76 | 5.16 | 1.2 |
